So I'm doing it.. and I've realized tracing my foot is stupid because that's not how shoes are made.. So I instead traced one of my sneakers for the shape, and it looked far more normal. I've also opted to only make a 3" wedge heel to save material. I'm also printing in sections (bottom chunk, top thin piece). It's not that different from real shoes. They have the bottom chunk, the straps get glued to that, then a thin piece is glued on top keeping everything clean.
Because I still don't have a 3d printer big enough to print the entire shoe shape in one shot, I've also had to split it in half (but good enough for proof of concept). I'll have 1/4-20 bolts going through a chunky center to join the 2 halves. I don't know how well I'll be able walk in them, but I'm mostly building them to work out all the assembly issues:
So this is what it will look like when printed. In the base will be brass threaded inserts that get heat-staked into the base, and then screws on top attach the thin top to the bottom:
This is my strap layout.. one going over at the toes, and then a criss-cross pattern for the rest. I'd really like a back strap to really lock it in, but again at this point I'm just seeing if this is even feasible.
Because I still don't have a 3d printer big enough to print the entire shoe shape in one shot, I've also had to split it in half (but good enough for proof of concept). I'll have 1/4-20 bolts going through a chunky center to join the 2 halves. I don't know how well I'll be able walk in them, but I'm mostly building them to work out all the assembly issues:
This is my strap layout.. one going over at the toes, and then a criss-cross pattern for the rest. I'd really like a back strap to really lock it in, but again at this point I'm just seeing if this is even feasible.
So last night I printed my first chunk in the front, and I'm using some 3/4" elastic as the straps for now.. I don't want to have to deal with leather right now. I have to say, even with minimal ribbed walls in the base it feels strong (I was able to walk on it just fine). There's slight creaking, but I also weigh 300lbs. Once I have something that works, I would probably opt to add more walls, or possibly fill in all the gaps with that foam you use to seal up cracks in walls. This should give better support and make it more squishy. I placed the quarter next to it just to show the scale of how big size 17 womens feet are.
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